Cable Insulation Test Voltage

Wire and cable manufacturers use the insulation resistance test to track their insulation manufacturing processes and.

Cable insulation test voltage.

This test doesn t significantly degrade the cable. For good insulation the resistance usually reads in the megohm range. If the tan delta numbers indicate good cable insulation the test voltage is raised up to 1 5 2uo. If the cable does not pass if a cable does not pass the test the cable still may be good but additional cable evaluation should be per formed.

The insulation condition from values that are only relative. The test is very sensitive to contamination in the assembly process. Usually either 30 and 60 sec or 60 sec and 10 min. This test recognizes the fact that good insulation will show a gradually increasing ir after the test voltage is applied.

The high voltage test also called dielectric strength test or hipot test can be made in ac or dc. Solder flux oils mold release agents and skin oil can cause problems. Within those sections there are typically three main bodies of information. Visual and mechanical inspection 2.

The megger insulation tester is essentially a high range resistance meter. That this document list how to test specific pieces of equipment or systems. The results obtained from ir test are not intended to be useful in finding localized defects in the insulation as in a true hipot test but rather give information on the quality of the bulk material used as the insulation. Comparing this result with the correct row of table 2 shows that our cable passes the insulation resistance test.

The megger insulation tester is a small portable instrument that gives you a direct reading of insulation resistance in ohms or megohms. A high voltage cable hv cable is a cable used for electric power transmission at high voltage a cable includes a conductor and insulation cables are considered to be fully insulated. After the connections are made the test voltage is applied and the ir is read at two different times. Expected test results section 7 consists of sections specific to each particular type of equipment.

The insulation resistance test is typically done on every cable tested and usually done at 300 to 500 vdc with 100 to 500 megaohms resistance. The first thing to check is the cable testing environment and cable preparation. The applied test voltage is raised in steps with measurements first taken up to 1uo or normal line to ground operating voltage. This means that they have a full rated insulation system which will consist of insulation semi con layers and a metallic shield.

Test voltage is applied to the cable while the tan delta test set takes measurements. If the high voltage test is made in ac it is then this is then more stressful for the sample and made according to the sketch below.